Ford Orion Repair Manuals

Ford OrionFree Ford Orion repair manuals [pdf] for do-it-yourselfers. Content: general information; maintenance; common specs & procedures; DTC index (trouble codes); accessories & equipment; body & frame; brakes; driveline/axles; electrical; wiring diagrams; engine; engine performance; HVAC; lighting; restraints; steering; suspension; transmission.

The first generation Ford Orion (small family car) was introduced in 1983. Technical specs: Layout: front-engine, front-wheel drive; Body style: 4-door notchback saloon, 2-door notchback saloon; Wheelbase: 94.2 in (2,393 mm); Length: 165.1 in (4,193 mm); Width: 64.6 in (1,640 mm); Height: 54.9 in (1,395 mm); Engines: 1.3L Valencia/HCS Straight-4 69 hp (51 kW) at 6000 rpm 74 lb·ft (100 N·m) at 3500 rpm; 1.6L CVH Straight-4 79-105 hp (58-77 kW) at 5800-6000 rpm 92-102 lb·ft (125-138 N·m) at 3300-4800 rpm; 1.6L Endura-D Straight-4 Diesel 54 hp (40 kW) at 4800 rpm 70 lb·ft (95 N·m) at 3000 rpm; Transmissions: 3-speed Ford ATX automatic; 4-speed Ford BC4 manual; 5-speed Ford BC5 manual.
1983-1986 Ford Orion repair manual
1983-1986 Ford Orion wiring diagrams
The second generation Ford Orion (small family car) was introduced in 1986. Technical specs: Layout: front-engine, front-wheel drive; Body style: 4-door notchback saloon, 2-door notchback saloon; Wheelbase: 94.5 in (2,400 mm); Length: 165.9 in (4,213 mm); Width: 64.6 in (1,640 mm); Height: 54.7 in (1,389 mm); Engines: 1.4L OHV 73 hp (54 kW) at 5600 rpm 76 lb·ft (103 N·m) at 4000 rpm; 1.6L OHC 88-90 hp (65-66 kW) at 5800 rpm 93-98 lb·ft (126-133 N·m) at 4000 rpm; 1.8L OHV 105 hp (77 kW) at 5500 rpm 113 lb·ft (153 N·m) at 4000 rpm; 1.8L Diesel 54-60 hp (40-44 kW) at 4800 rpm 70-81 lb·ft (95-110 N·m) at 2500-3000 rpm; Transmissions: stepless automatic; 3-speed automatic; 5-speed manual.
1986-1990 Ford Orion repair manual
1986-1990 Ford Orion wiring diagrams
The third generation Ford Orion (small family car) was introduced in 1990. Technical specs: Layout: front-engine, front-wheel drive; Body style: 4-door notchback saloon, 2-door notchback saloon; Wheelbase: 94.5 in (2,400 mm); Length: 165.9 in (4,213 mm); Width: 64.6 in (1,640 mm); Height: 54.7 in (1,389 mm); Engines: 1.3L OHV 60 hp (44 kW) at 5000 rpm 74 lb·ft (101 N·m) at 2500 rpm; 1.4L OHV 71 hp (52 kW) at 5600 rpm 76 lb·ft (103 N·m) at 4000 rpm; 1.6L OHC 90-105 hp (66-77 kW) at 5500-6000 rpm 93-98 lb·ft (134-135 N·m) at 3000-4800 rpm; 1.8L OHV 105 hp (77 kW) at 5500 rpm 113 lb·ft (153 N·m) at 4000 rpm; 1.8L Diesel 60 hp (44 kW) at 4800 rpm 81 lb·ft (110 N·m) at 3000 rpm; Transmissions: stepless automatic; 5-speed manual.
1990-1993 Ford Orion repair manual
1990-1993 Ford Orion wiring diagrams
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