Free Ford S-Max repair manuals and diagrams – descriptions of Ford S-Max submodels, technical characteristics, disassembly/assembly step-by-step procedures and tools, inspection, testing and troubleshooting, detailed description of works and all necessary diagrams, easy-to-follow photos, exclusive councils of skilled mechanics and many other things… Ford S-Max submodels covered: Ford S-Max 2006-2010, Ford S-Max 2010-present. All Ford S-Max repair manuals are written specifically for the do-it-yourselfer.
- tune-up and routine maintenance;
- petrol engines;
- diesel engines;
- general engine overhaul procedures;
- cooling, heating and air conditioning systems;
- fuel and exhaust systems;
- engine electrical systems;
- emissions and engine control systems;
- manual and automatic transmissions;
- clutch and drivetrain;
- suspension and steering systems;
- chassis electrical system;
- wiring diagrams.
Ford S-Max 2006-2010 repair manuals
The 1st generation Ford S-Max was available since 2006 in a 5-door MPV body style (five trim levels were available: Ambiente, Edge, Titanium, Trend and Zetec). Standard engines were the 2.0L (1,999 cc) Ford Duratec 20 making 143 hp (106.5 kW) at 6000rpm and 136 lb·ft (185 N·m) at 4500rpm, 2.3L (2,261 cc) Ford Duratec 23 making 158 hp (118 kW) at 6500rpm and 153 lb·ft (208 N·m) at 4200rpm, 2.5L (2,521 cc) Volvo B524-series making 217 hp (162 kW) at 5000rpm and 236 lb·ft (320 N·m) at 1500rpm, 1.8L (1,753 cc) Ford DLD-418 TDCi making 123 hp (92 kW) at 3850rpm and 251 lb·ft (340 N·m) at 1750rpm and 2.0L (2,521 cc) PSA DW10-series TDCi making 128 hp (95.5 kW) at 4000rpm and 251 lb·ft (340 N·m) at 1750rpm. In 2008 a 2.2L (2,521 cc) PSA DW12-series TDCi engine making 173 hp (129 kW) at 3500rpm and 295 lb·ft (400 N·m) at 1750rpm was added to Titanium series. The Ford S-Max uses the 5-speed MTX-75 or 6-speed Ford Aisin AW F-21 manual transmission, and the 6-speed M66 automatic option. In 2010 the S-Max was given a facelift with new petrol engines: 1.6L (1,596 cc) EcoBoost making 158 hp (118 kW) at 5700rpm and 177 lb·ft (240 N·m) at 1600rpm and 2.0L (1,999 cc) EcoBoost making 200 hp (149 kW) at 6000rpm and 221 lb·ft (300 N·m) at 1750rpm and 6-speed Getrag MPS6 Ford PowerShift transmission.
Ford S-Max 2010-present repair manuals
Class: large MPV
Layout: front-engine, front-wheel drive
Wheelbase: 112.2 in (2,850 mm)
Length: 187.8 in (4,770 mm)
Width: 74.2 in (1,885 mm)
Height: 65.4 in (1,660 mm)
Engines: 1.6L EcoBoost 158 hp (118 kW); 2.0L EcoBoost 200 hp (149 kW); 2.0L Duratec 20 143 hp (106.5 kW); 2.3L Duratec 23 158 hp (118 kW); 2.5L Volvo B524-series 217 hp (162 kW); 1.8L DLD-418 123 hp (92 kW); 2.0L PSA DW10-series 128 hp (95.5 kW); 2.2L PSA DW12-series 173 hp (129 kW)
Transmissions: 5-speed MTX-75 manual; 6-speed Ford Aisin AW F-21 (Aisin Warner TF-81SC) automatic; 6-speed Getrag MPS6 Ford PowerShift; 6-speed M66 manual
Follow Ford S-Max repair manuals, you can do it yourself – from maintenance to repairs of the vehicle.