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2002-2005 Ford Explorer Repair Manual

Ford Explorer repair manualsFree 2002-2005 Ford Explorer repair manual [pdf] for do-it-yourselfers. The third generation Ford Explorer was introduced in 2002 in a four-door sport utility vehicle body style (2WD and 4WD submodels). Four trim levels were available: standard trim XLS, XLT, two-tone trim Eddie Bauer, top trim Limited. Class: mid-size SUV; Body style: 4-door SUV; Layout: front engine, rear-wheel drive or four-wheel drive; Wheelbase: 113.7 in (2,888 mm) [2002-2003], 113.8 in (2,890 mm) [2004-2005]; Length: 189.5 in (4,800 mm); Width: 72.1 in (1,828 mm); Height: 71.4 in (1,803 mm). Engines: 4.0L Ford Cologne SOHC V6 produced 210 hp (157 kW) and 254 lb·ft (344 N·m) at 3,000 rpm; 4.6L Modular 16-valve SOHC V8 produced 238 hp (175 kW) at 4,750 rpm and 282 lb·ft (382 N·m) at 4,000 rpm. Transmissions: 5-speed Ford 5R55S automatic; 5-speed Mazda M5OD-R1 manual.
Contents (2002-2005 Ford Explorer repair manual):

2002-2005 Ford Explorer repair manual
Maintenance Information
2002-2005 Ford Explorer repair manual
Common Specs & Procedures
2002-2005 Ford Explorer repair manual
DTC Index (Trouble Codes)
2002-2005 Ford Explorer repair manual
General Information | Trouble Shooting
2002-2005 Ford Explorer repair manual
General Information | Brakes
2002-2005 Ford Explorer repair manual
General Information | Check Lists
2002-2005 Ford Explorer repair manual
General Information | Computer Relearn Procedures
2002-2005 Ford Explorer repair manual
General Information | Drive Cycles
2002-2005 Ford Explorer repair manual
General Information | Driveline/Axles
2002-2005 Ford Explorer repair manual
General Information | Engine
2002-2005 Ford Explorer repair manual
General Information | Engine Performance
2002-2005 Ford Explorer repair manual
General Information | Steering
2002-2005 Ford Explorer repair manual
General Information | Traction Control Disable
2002-2005 Ford Explorer repair manual
General Information | Transmission
2002-2005 Ford Explorer repair manual
Accessories & Equipment | Accessories Control Systems
2002-2005 Ford Explorer repair manual
Accessories & Equipment | Communication Devices
2002-2005 Ford Explorer repair manual
Accessories & Equipment | Cruise Control Systems
2002-2005 Ford Explorer repair manual
Accessories & Equipment | Door Locks & Anti-Theft Systems
2002-2005 Ford Explorer repair manual
Accessories & Equipment | Entertainment System
2002-2005 Ford Explorer repair manual
Accessories & Equipment | Information, Gauges & Warning Devices
2002-2005 Ford Explorer repair manual
Body & Frame | Exterior Body Panels
2002-2005 Ford Explorer repair manual
Body & Frame | Exterior/Interior Trim
2002-2005 Ford Explorer repair manual
Brakes | Anti-Lock Brake System
2002-2005 Ford Explorer repair manual
Brakes | Mechanical – Hydraulic
2002-2005 Ford Explorer repair manual
Driveline
2002-2005 Ford Explorer repair manual
Electrical | Connector Views
2002-2005 Ford Explorer repair manual
Electrical | Charging System
2002-2005 Ford Explorer repair manual
Electrical Component Locations
2002-2005 Ford Explorer repair manual
Electrical | Fuses & Circuit Breakers
2002-2005 Ford Explorer repair manual
Electrical | Starter
2002-2005 Ford Explorer repair manual
Electrical | Wiring Diagrams
2002-2005 Ford Explorer repair manual
Engine | Accessory Drive Belts
2002-2005 Ford Explorer repair manual
Engine | Cooling System (Mechanical)
2002-2005 Ford Explorer repair manual
Engine | Exhaust System
2002-2005 Ford Explorer repair manual
Engine | Fuel & Ignition System
2002-2005 Ford Explorer repair manual
4.0L SOHC Engine | Specifications
2002-2005 Ford Explorer repair manual
4.0L SOHC Engine | Description & Operation
2002-2005 Ford Explorer repair manual
4.0L SOHC Engine | Diagnosis & Testing
2002-2005 Ford Explorer repair manual
4.0L SOHC Engine | In-Vehicle Repair
2002-2005 Ford Explorer repair manual
4.0L SOHC Engine | Removal
2002-2005 Ford Explorer repair manual
4.0L SOHC Engine | Disassembly
2002-2005 Ford Explorer repair manual
4.0L SOHC Engine | Disassembly & Assembly Of Subassemblies
2002-2005 Ford Explorer repair manual
4.0L SOHC Engine | Assembly
2002-2005 Ford Explorer repair manual
4.0L SOHC Engine | Installation
2002-2005 Ford Explorer repair manual
4.6L (2v) Engine | Specifications
2002-2005 Ford Explorer repair manual
4.6L (2v) Engine | Description & Operation
2002-2005 Ford Explorer repair manual
4.6L (2v) Engine | Diagnosis & Testing
2002-2005 Ford Explorer repair manual
4.6L (2v) Engine | In-Vehicle Repair
2002-2005 Ford Explorer repair manual
4.6L (2v) Engine | Removal
2002-2005 Ford Explorer repair manual
4.6L (2v) Engine | Disassembly
2002-2005 Ford Explorer repair manual
4.6L (2v) Engine | Disassembly & Assembly Of Subassemblies
2002-2005 Ford Explorer repair manual
4.6L (2v) Engine | Assembly
2002-2005 Ford Explorer repair manual
4.6L (2v) Engine | Installation
2002-2005 Ford Explorer repair manual
Engine System
2002-2005 Ford Explorer repair manual
Engine Performance | Emission Applications
2002-2005 Ford Explorer repair manual
Engine Performance | Mode 6
2002-2005 Ford Explorer repair manual
Engine Performance | Pin Voltage Charts
2002-2005 Ford Explorer repair manual
Engine Performance | Specifications
2002-2005 Ford Explorer repair manual
Engine Performance | Testing & Diagnostics
2002-2005 Ford Explorer repair manual
HVAC | Specification
2002-2005 Ford Explorer repair manual
HVAC | Description & Operation
2002-2005 Ford Explorer repair manual
HVAC | Diagnosis & Testing
2002-2005 Ford Explorer repair manual
HVAC | General Procedures
2002-2005 Ford Explorer repair manual
HVAC | Remaval & Installation
2002-2005 Ford Explorer repair manual
Lighting | Exterior Lights
2002-2005 Ford Explorer repair manual
Lighting | Interior Lights
2002-2005 Ford Explorer repair manual
Restraints | Airbag
2002-2005 Ford Explorer repair manual
Restraints Control Systems
2002-2005 Ford Explorer repair manual
Steering System
2002-2005 Ford Explorer repair manual
Suspension System
2002-2005 Ford Explorer repair manual
Automatic Transmission 5R55S | Specifications
2002-2005 Ford Explorer repair manual
Automatic Transmission 5R55S | Description & Operation
2002-2005 Ford Explorer repair manual
Automatic Transmission 5R55S | Diagnosis & Testing
2002-2005 Ford Explorer repair manual
Automatic Transmission 5R55S | General Procedures
2002-2005 Ford Explorer repair manual
Automatic Transmission 5R55S | In-Vehicle Repair
2002-2005 Ford Explorer repair manual
Automatic Transmission 5R55S | Removal
2002-2005 Ford Explorer repair manual
Automatic Transmission 5R55S | Disassembly
2002-2005 Ford Explorer repair manual
Automatic Transmission 5R55S | Disassembly & Assembly Of Subassemblies
2002-2005 Ford Explorer repair manual
Automatic Transmission 5R55S | Assembly
2002-2005 Ford Explorer repair manual
Automatic Transmission 5R55S | Installation
2002-2005 Ford Explorer repair manual
Transfer Case
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Ford Explorer repair manuals
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