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Chevrolet Express Repair Manuals

Chevrolet Express repair manualsFree Chevrolet Express repair manuals – descriptions of Chevrolet Express submodels, technical characteristics, disassembly/assembly step-by-step procedures and tools, inspection, testing and troubleshooting, detailed description of works and all necessary diagrams, easy-to-follow photos, exclusive councils of skilled mechanics and many other things… Chevrolet Express submodels covered: Chevrolet Express 1995-2002, Chevrolet Express 2003-present. All Chevrolet Express repair manuals are written specifically for the do-it-yourselfer.

Contents (Chevrolet Express 1995-2002 repair manuals):
– introduction;
– tune-up and routine maintenance procedures;
– 4.3L V6 engine;
– 5.0L V8 engine;
– 5.7L V8 engine;
– 8.1L V8 engine;
– general engine overhaul procedures;
– cooling, heating and air conditioning systems;
– fuel and exhaust systems;
– engine electrical systems;
– emissions and engine control systems;
– automatic transmission;
– driveline;
– brakes;
– suspension and steering systems;
– body;
– chassis electrical system;
– wiring diagrams.
Contents (Chevrolet Express 2003-present repair manuals):
– introduction;
– tune-up and routine maintenance procedures;
– 2.8L inline-four engine;
– 4.3L V6 engine;
– 4.8L, 5.3L V8 engines;
– 5.7L, 6.0L, 6.6L V8 engines;
– general engine overhaul procedures;
– cooling, heating and air conditioning systems;
– fuel and exhaust systems;
– engine electrical systems;
– emissions and engine control systems;
– automatic transmission;
– driveline;
– brakes;
– suspension and steering systems;
– body;
– chassis electrical system;
– wiring diagrams.

The 1st generation Chevrolet Express was available since 1995 in 3-door van and 4-door van body styles (a short-wheelbase SWB and a long-wheelbase versions LWB). Five petrol engines and one diesel engine were available: 4.3 L Vortec 4300/L35 V6 produced 190 hp (140 kW) at 4,400 rpm and 250 lb·ft (339 N·m) at 2,800 rpm, 4.3 L Vortec 4300/LU3 V6 produced 200 hp (150 kW) at 4,400 rpm and 250 lb·ft (339 N·m), 5.0 L Vortec 5000/L30 V8 produced 220 hp (164 kW) at 4,600 rpm and 290 lb·ft (393 N·m), 5.7 L Vortec 5700 L31 V8 produced 255-350 hp (190-261 kW) at 4,600 rpm and 330-350 lb·ft (447-475 N·m) of torque at 2,800 rpm, 8.1 L Vortec 8100/L18 V8 produced 340-550 hp (254-410 kW) and 455-690 lb·ft (617-936 N·m), 6.5 L Detroit Diesel V8 produced 215 hp (160 kW) at 3,200 rpm and 440 lb·ft (597 N·m) at 1,800 rpm.
In 2003, the Chevrolet Express got a major update (facelift). Four petrol engines and one diesel engine were available: 4.3 L Vortec 4300/LU3 V6 produced 200 hp (150 kW) at 4,400 rpm and 250 lb·ft (339 N·m) at 2,800 rpm, 4.3 L EcoTec3 4300/LV1 V6 produced 200 hp (150 kW) at 4,400 rpm and 250 lb·ft (339 N·m) at 2,800 rpm, 4.8 L Vortec 4800/L20 Flex-fuel V8 produced 260-302 hp (194-225 kW) and 295-305 lb·ft (400-414 N·m), 6.0L Vortec 6000/L96 Flex-fuel V8 produced 332 hp (248 kW) at 5,100 rpm and 367 lb·ft (498 N·m) at 4,100 rpm, 6.6 L Duramax V8 Turbo-Diesel V8 250 bhp (190 kW) at 3,200 and 460 lb·ft (624 N·m) at 1,600.

Chevrolet Express 1995-2002 repair manuals

Chevrolet Express 1995-2002 repair manuals


Class: full-size van
Body style: 3-door van, 4-door van
Layout: front-engine, rear-wheel drive and four-wheel drive
Wheelbase: 127.9-155.0 in (3,249-3,937 mm)
Length: 218.7-238.8 in (5,555-6,066 mm)
Width: 79.2-79.4 in (2,012-2,017 mm)
Height: 79.6-88.3 in (2,022-2,243 mm)
Engines: 4.3LVortec 4300/L35 V6; 4.3L Vortec 4300/LU3 V6; 5.0L Vortec 5000/L30 V8; 5.7L Vortec 5700 L31 V8; 6.5L V8; 7.4L V8; 8.1L Vortec 8100/L18 V8; 6.5L Detroit Diesel V8
Transmissions: 4-speed 4L60-E automatic; 4-speed 4L80-E automatic
Years: 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002
Manuals [pdf]: GMC Savana, Chevrolet Express 1500, Chevrolet Express 2500, Chevrolet Express 3500
Chevrolet Express 2003-present repair manuals

Chevrolet Express 2003-present repair manuals


Class: full-size van
Body style: 3-door van, 4-door van
Layout: front-engine, rear-wheel drive and four-wheel drive
Wheelbase: 135.0-155.0 in (3,429-3,937 mm)
Length: 224.1-244.1 in (5,692-6,200 mm)
Width: 79.4 in (2,017 mm)
Height: 81.6-82.0 in (2,073-2,083 mm)
Engines: 4.3L Vortec 4300/LU3 V6; 4.3L EcoTec3 4300/LV1 V6; 4.8L Vortec 4800/L20 Flex-fuel V8; 5.3L Vortec 5300 LM7 V8; 5.3L Vortec 5300/LMF Flex-fuel V8; 5.7L Vortec 5700 L31 V8; 6.0L Vortec 6000/L96 Flex-fuel V8; 6.0L Vortec 6000/LC8 V8; 2.8L Duramax I4 Turbo-Diesel; 6.6L Duramax V8 Turbo-Diesel V8
Transmissions: 4-speed automatic 4L60-E; 4-speed automatic 4L80-E; 6 speed automatic 6L90-E; 8-speed automatic
Years: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018
Manuals [pdf]: Chevrolet Express SWB, Chevrolet Express LWB

Follow Chevrolet Express repair manuals, you can do it yourself – from maintenance to repairs of the vehicle.

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