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Chevrolet Express Repair Manuals

Chevrolet ExpressFree Chevrolet Express repair manuals [pdf] for do-it-yourselfers. Content: general information; maintenance; common specs & procedures; DTC index (trouble codes); accessories & equipment; body & frame; brakes; driveline/axles; electrical; wiring diagrams; engine; engine performance; HVAC; lighting; restraints; steering; suspension; transmission.

The 1st generation Chevrolet Express was introduced in 1995. Technical specs: Class: full-size van; Platform: GMT600; Body style: 3-door van, 4-door van; Layout: front-engine, rear-wheel drive; Wheelbase: 127.9-155.0 in (3,249-3,937 mm); Length: 218.7-238.8 in (5,555-6,066 mm); Width: 79.2-79.4 in (2,012-2,017 mm); Height: 79.6-88.3 in (2,022-2,243 mm); Engines: 4.3L Vortec 4300/L35 V6 produced 190 hp (140 kW) at 4,400 rpm and 250 lb·ft (339 N·m) at 2,800 rpm; 4.3L Vortec 4300/LU3 V6 produced 200 hp (150 kW) at 4,400 rpm and 250 lb·ft (339 N·m); 5.0L Vortec 5000/L30 V8 produced 220 hp (164 kW) at 4,600 rpm and 290 lb·ft (393 N·m); 5.7L Vortec 5700 L31 V8 produced 255-350 hp (190-261 kW) at 4,600 rpm and 330-350 lb·ft (447-475 N·m) of torque at 2,800 rpm; 8.1L Vortec 8100/L18 V8 produced 340-550 hp (254-410 kW) and 455-690 lb·ft (617-936 N·m); 6.5L Detroit Diesel V8 produced 215 hp (160 kW) at 3,200 rpm and 440 lb·ft (597 N·m) at 1,800 rpm; Transmissions: 4-speed 4L60-E automatic; 4-speed 4L80-E automatic.
1995-2002 Chevrolet Express repair manual
1995-2002 Chevrolet Express wiring diagrams
In 2003, the Chevrolet Express got a major update (facelift). Technical specs: Class: full-size van; Platform: GMT610; Body style: 3-door van, 4-door van; Layout: front-engine, rear-wheel drive or all-wheel drive; Wheelbase: 135.0-155.0 in (3,429-3,937 mm); Length: 224.1-244.1 in (5,692-6,200 mm); Width: 79.4 in (2,017 mm); Height: 81.6-82.0 in (2,073-2,083 mm); Engines: 4.3L Vortec 4300/LU3 V6 produced 200 hp (150 kW) at 4,400 rpm and 250 lb·ft (339 N·m) at 2,800 rpm; 4.3L EcoTec3 4300/LV1 V6 produced 200 hp (150 kW) at 4,400 rpm and 250 lb·ft (339 N·m) at 2,800 rpm; 4.8L Vortec 4800/L20 Flex-fuel V8 produced 260-302 hp (194-225 kW) and 295-305 lb·ft (400-414 N·m); 6.0L Vortec 6000/L96 Flex-fuel V8 produced 332 hp (248 kW) at 5,100 rpm and 367 lb·ft (498 N·m) at 4,100 rpm; 6.6L Duramax V8 Turbo-Diesel V8 250 bhp (190 kW) at 3,200 and 460 lb·ft (624 N·m) at 1,600; Transmissions: 4-speed automatic 4L60-E; 4-speed automatic 4L80-E; 6 speed automatic 6L90-E; 8-speed automatic.
2003-present Chevrolet Express repair manual
2003-present Chevrolet Express wiring diagrams
Free Chevrolet repair manuals