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Ford Aerostar Repair Manuals

Ford Aerostar repair manualsFree Ford Aerostar repair manuals and diagrams – descriptions of Ford Aerostar submodels, technical characteristics, disassembly/assembly step-by-step procedures and tools, inspection, testing and troubleshooting, detailed description of works and all necessary diagrams, easy-to-follow photos, exclusive councils of skilled mechanics and many other things… Ford Aerostar submodels covered: Ford Aerostar 1986-1991, Ford Aerostar 1992-1997. All Ford Aerostar repair manuals are written specifically for the do-it-yourselfer.

Contents (Ford Aerostar 1986-1991 repair manuals):
– introduction;
– tune-up and routine maintenance procedures;
– 2.3L inline-four engine;
– 3.0L, 4.0L V6 engines;
– general engine overhaul procedures;
– cooling, heating and air conditioning systems;
– fuel and exhaust systems;
– engine electrical systems;
– emissions and engine control systems;
– manual transmission;
– automatic transmission;
– clutch and driveline;
– brakes;
– suspension and steering systems;
– body;
– chassis electrical system;
– wiring diagrams.
Contents (Ford Aerostar 1992-1997 repair manuals):
– introduction;
– tune-up and routine maintenance procedures;
– 3.0L V6 engine;
– 4.0L V6 engine;
– general engine overhaul procedures;
– cooling, heating and air conditioning systems;
– fuel and exhaust systems;
– engine electrical systems;
– emissions and engine control systems;
– manual transmission;
– automatic transmission;
– clutch and driveline;
– brakes;
– suspension and steering systems;
– body;
– chassis electrical system;
– wiring diagrams.

The 1st generation Ford Aerostar was available since 1986 in a single body length as a cargo van and a 7-passenger van (two trim levels were available: base-trim XL and deluxe-trim XLT). The standard engine was the 2.3 L Lima SOHC I4 produced 100 hp (75 kW) and 135 lb·ft (183 N·m) while the 2.8 L Cologne OHV V6 produced 115 hp (86 kW) was an option. In 1987, the 2.8L Cologne engine was replaced with the 3.0 L Vulcan OHV V6 produced 145 hp (108 kW) and 170 lb·ft (230N·m). In 1990, the 4.0 L Cologne OHV V6 produced 160 hp (119 kW) and 225 lb·ft (305 N·m) became an option for all non-XL models.
The 2nd generation Ford Aerostar was available since 1992 in van and wagon body styles in two lengths, the wagon was available in three trims (XL, XLT, and Eddie Bauer). Two petrol engines were available: 3.0 L Vulcan OHV V6 produced 145 hp (108 kW) and 170 lb·ft (230N·m), 4.0 L Cologne OHV V6 produced 160 hp (119 kW) and 225 lb·ft (305 N·m). In 1997, the 4.0L Cologne got paired with a 5-speed automatic transmission. From 1994 to 1996 the Sport option package was available for any non-Eddie Bauer wagon. This was a cosmetic upgrade only, the 3.0L Vulcan was still under the hood of XL versions with this option.

Ford Aerostar 1986-1991 repair manuals

Ford Aerostar 1986-1991 repair manuals


Class: minivan
Body style: 4-door passenger van, 4-door cargo van
Layout: front engine, rear-wheel drive and all-wheel drive
Wheelbase: 118.9 in (3,020 mm)
Length: 174.9-190.3 in (4,442 mm)
Width: 71.7 in (1,821 mm)
Height: 72.2 in (1,834 mm) – 74.0 in (1,880 mm)
Engines: 2.3L Lima I4; 2.8L Cologne V6; 3.0L Vulcan V6; 4.0L Cologne V6
Transmissions: 4-speed A4LD automatic; 5-speed TK5 Toyo-Kogyo manual; 5-speed M5OD manual
Years: 1986, 1987, 1988, 1989, 1990, 1991
Manuals [pdf]: Ford Aerostar 2WD, Ford Aerostar 4WD
Ford Aerostar 1992-1997 repair manuals

Ford Aerostar 1992-1997 repair manuals


Class: minivan
Body style: 4-door passenger van, 4-door cargo van
Layout: front engine, rear-wheel drive; front engine, all-wheel drive
Wheelbase: 118.9 in (3,020 mm)
Length: 174.9-190.3 in (4,442-4,834 mm)
Width: 71.7 in (1,821 mm)
Height: 72.2-74.0 in (1,834-1,880 mm)
Engines: 3.0L Vulcan OHV V6 145 hp (108 kW) 1992-1997; 4.0L Cologne OHV V6 160 hp (119 kW) 1992-1997
Transmissions: 4-speed A4LD automatic; 4-speed 4R44E automatic; 4-speed 4R55E automatic; 5-speed 5R55E automatic; 5-speed M5OD manual
Years: 1992, 1993, 1994, 1995, 1996, 1997
Manuals [pdf]: Ford Aerostar

Follow Ford Aerostar repair manuals, you can do it yourself – from maintenance to repairs of the vehicle.

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