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Ford Explorer Repair Manuals

Ford ExplorerFree Ford Explorer repair manuals [pdf] for do-it-yourselfers. Content: general information; maintenance; common specs & procedures; DTC index (trouble codes); accessories & equipment; body & frame; brakes; driveline/axles; electrical; wiring diagrams; engine; engine performance; HVAC; lighting; restraints; steering; suspension; transmission.

1990-1994 Ford Explorer repair manuals

1990-1994 Ford Explorer repair manuals

The first generation Ford Explorer (mid-size sport utility vehicle) was introduced in 1990. Four trim levels were available: base-trim XL [which was later replaced with the XLS trim package as the base trim], XLT, Sport, and Eddie Bauer edition. Technical specs: Wheelbase: 102.1-111.9 in (2,593-2,842 mm); Length: 174.5-184.3 in (4,432-4,681 mm); Width: 70.2 in (1,783 mm); Height: 67.3-67.5 in (1,709-1,714 mm); Engines: 4.0L Ford Cologne OHV EFI V6 produced 160 hp (119 kW) at 4,200 rpm and 225 lb·ft (305 N·m) of torque at 2,400 rpm; Transmissions: 4-speed Ford A4LD automatic transmission; 5-speed Mazda M5OD-R1 manual transmission.
1990-1994 Ford Explorer repair manual
1990-1994 Ford Explorer wiring diagrams
1995-2001 Ford Explorer repair manuals

1995-2001 Ford Explorer repair manuals

The second generation Ford Explorer was introduced in 1995. Technical specs: Wheelbase: 101.7-111.6 in (2,583-2,835 mm); Length: 178.6-190.7 in (4,536-4,844 mm); Width: 70.2 in (1,783 mm); Height: 67.0-68.3 in (1,702-1,735 mm); Engines: 4.0L Ford Cologne OHV EFI V6 produced 160 hp (119 kW) at 4,200 rpm and 225 lb·ft (305 N·m) of torque at 2,400 rpm; 4.0L Ford Cologne SOHC V6 produced 210 hp (157 kW) and 254 lb·ft (344 N·m) of torque at 3,000 rpm; 5.0L Windsor OHV V8 produced 220 hp (164 kW) at 4,600 rpm and 300 lb·ft (407 N·m) of torque at 2,600 rpm; Transmissions: automatic: 4-speed Ford 4R55E; 4-speed Ford 4R70W; 5-speed Ford 5R55E; manual: 5-speed M5OD-R1; 5-speed M5OD-R1HD.
1995-2001 Ford Explorer repair manual
1995-2001 Ford Explorer wiring diagrams
2002-2005 Ford Explorer repair manuals

2002-2005 Ford Explorer repair manuals

The third generation Ford Explorer was introduced in 2002. Five trim levels were available: XLS, XLT, NBX, Eddie Bauer, and Limited. Technical specs: Wheelbase: 113.7-113.8 in (2,888-2,891 mm); Length: 189.5 in (4,813 mm); Width: 72.1 in (1,831 mm); Height: 71.4 in (1,814 mm); Engines: 4.0L Ford Cologne SOHC V6 produced 210 hp (157 kW) and 254 lb·ft (344 N·m) of torque at 3,000 rpm; 4.6L Modular 16-valve SOHC V8 produced 238 hp (175 kW) at 4,750 rpm and 282 lb·ft (382 N·m) of torque at 4,000 rpm; Transmissions: automatic: 5-speed Ford 5R55S; 5-speed Ford 5R55W; 5-speed Mazda M5OD-R1 manual.
2002-2005 Ford Explorer repair manual
2002-2005 Ford Explorer wiring diagrams
2006-2010 Ford Explorer repair manuals

2006-2010 Ford Explorer repair manuals

The fourth generation Ford Explorer was introduced in 2006. Along with new, stronger chassis, Ford updated the interior, redesigned the rear suspension and added power-folding third-row seats. Technical specs: Wheelbase: 113.7 in (2,888 mm); Length: 193.4 in (4,912 mm); Width: 73.7 in (1,872 mm); Height: 71.2-72.8 in (1,808-1,849 mm); Engines: 4.0L Ford Cologne SOHC V6 produced 210 hp (157 kW) and 254 lb·ft (344 N·m) of torque at 3,000 rpm; 4.6L Modular 24-valve SOHC V8 produced 292 hp (218 kW) at 4,750 rpm and 315 lb·ft (427 N·m) of torque at 4,000 rpm; Transmissions: 5-speed Ford 5R55S automatic; 6-speed Ford 6R automatic.
2006-2010 Ford Explorer repair manual
2006-2010 Ford Explorer wiring diagrams
2011-2019 Ford Explorer repair manuals

2011-2019 Ford Explorer repair manuals

The fifth generation Ford Explorer was introduced in 2011. Engines: 2.0L EcoBoost I4 produced 240 hp (179 kW) at 5,500 rpm and 270 lb·ft (366 N·m) of torque at 1,900-3,500 rpm; 2.3L EcoBoost I4 produced 280 hp (209 kW) at 5,600 rpm and 310 lb·ft (420 N·m) of torque at 3,000 rpm; 3.5L EcoBoost V6 produced 365 hp (272 kW) at 5,500 rpm and 350 lb·ft (475 N·m) of torque at 3,500 rpm; 3.5L Duratec Ti-VCT V6 produced 290 hp (216 kW) at 6,500 rpm and 255 lb·ft (346 N·m) of torque at 4,000 rpm; 3.7L Cyclone Ti-VCT V6 produced 302 hp (225 kW) at 6,500 rpm and 278 lb·ft (377 N·m) of torque at 4,000 rpm; Transmissions: 6-speed Ford 6F automatic; 6-speed Ford 6F SelectShift automatic.
2011-2019 Ford Explorer repair manual
2011-2019 Ford Explorer wiring diagrams
2001-2005 Ford Explorer Sport Trac repair manuals

2001-2005 Ford Explorer Sport Trac repair manuals

The first generation Ford Explorer Sport Trac was introduced in 2001. While marketed as a variant of the Ford Explorer sport utility vehicle model line, the Sport Trac was functionally a crew-cab mid-size pickup truck. Three trim levels were available: XLS, XLT, and XLT Premium. Technical specs: Wheelbase: 125.9 in (3,198 mm); Length: 205.9 in (5,230 mm); Width: 71.8 in (1,824 mm); Height: 70.1-70.5 in (1,781-1,791 mm); Engines: 4.0L Ford Cologne SOHC V6 produced 210 hp (157 kW) and 254 lb·ft (344 N·m) of torque at 3,000 rpm; Transmissions: 5-speed Ford 5R55E automatic transmission; 5-speed Mazda M5OD-R1 manual transmission.
2001-2005 Ford Explorer Sport Trac repair manual
2001-2005 Ford Explorer Sport Trac wiring diagrams
2006-2010 Ford Explorer Sport Trac repair manuals

2006-2010 Ford Explorer Sport Trac repair manuals

The second generation Ford Explorer Sport Trac was introduced in 2006. Two trim levels were available: XLT and Limited. Technical specs: Wheelbase: 130.5 in (3,315 mm); Length: 210.2 in (5,339 mm); Width: 73.7 in (1,872 mm); Height: 71.6-72.5 in (1,819-1,842 mm); Engines: 4.0L Ford Cologne SOHC V6 produced 210 hp (157 kW) and 254 lb·ft (344 N·m) of torque at 3,000 rpm; 4.6L Modular 24-valve SOHC V8 produced 292 hp (218 kW) at 4,750 rpm and 315 lb·ft (427 N·m) of torque at 4,000 rpm; Transmissions: 5-speed Ford 5R55ES automatic transmission; 6-speed Ford 6R automatic transmission.
2006-2010 Ford Explorer Sport Trac repair manual
2006-2010 Ford Explorer Sport Trac wiring diagrams
Free Ford repair manuals