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Ford Orion Repair Manuals

Free Ford Orion repair manuals and diagrams – descriptions of Ford Orion submodels, technical characteristics, disassembly/assembly step-by-step procedures and tools, inspection, testing and troubleshooting, detailed description of works and all necessary diagrams, easy-to-follow photos, exclusive councils of skilled mechanics and many other things… Ford Orion submodels covered: Ford Orion 1983-1986, Ford Orion 1986-1990, Ford Orion 1990-1993. All Ford Orion repair manuals are written specifically for the do-it-yourselfer.

Contents (Ford Orion 1983-1993 repair manuals):
– introduction;
– tune-up and routine maintenance;
– 1.3L, 1.4L engines;
– 1.6L, 1.8L engines;
– general engine overhaul procedures;
– cooling, heating and air conditioning systems;
– fuel and exhaust systems;
– engine electrical systems;
– emissions and engine control systems;
– manual and automatic transmissions;
– clutch and driveline;
– brakes;
– suspension and steering systems;
– body;
– chassis electrical system;
– wiring diagrams.

Class: small family car
Body style: 4-door notchback saloon
Layout: front engine, front-wheel-drive
Wheelbase: 94.2 in (2,393 mm)
Length: 165.1 in (4,193 mm)
Width: 64.6 in (1,640 mm)
Height: 54.9 in (1,395 mm)
Engines: 1.3L Valencia/HCS Straight-4 69 hp (51 kW) at 6000 rpm 74 lb·ft (100 N·m) at 3500 rpm; 1.6L CVH Straight-4 79-105 hp (58-77 kW) at 5800-6000 rpm 92-102 lb·ft (125-138 N·m) at 3300-4800 rpm; 1.6L Endura-D Straight-4 Diesel 54 hp (40 kW) at 4800 rpm 70 lb·ft (95 N·m) at 3000 rpm
Transmissions: 3-speed Ford ATX automatic; 4-speed Ford BC4 manual; 5-speed Ford BC5 manual
Years: 1983, 1984, 1985, 1986
Manuals [pdf]: Ford Orion L, Ford Orion GL, Ford Orion Ghia
Class: small family car
Body style: 4-door notchback saloon
Layout: front engine, front-wheel-drive
Wheelbase: 94.5 in (2,400 mm)
Length: 165.9 in (4,213 mm)
Width: 64.6 in (1,640 mm)
Height: 54.7 in (1,389 mm)
Engines: 1.4L OHV 73 hp (54 kW) at 5600 rpm 76 lb·ft (103 N·m) at 4000 rpm; 1.6L OHC 88-90 hp (65-66 kW) at 5800 rpm 93-98 lb·ft (126-133 N·m) at 4000 rpm; 1.8L OHV 105 hp (77 kW) at 5500 rpm 113 lb·ft (153 N·m) at 4000 rpm; 1.8L Diesel 54-60 hp (40-44 kW) at 4800 rpm 70-81 lb·ft (95-110 N·m) at 2500-3000 rpm
Transmissions: stepless automatic; 3-speed automatic; 5-speed manual
Years: 1986, 1987, 1988, 1989, 1990
Manuals [pdf]: Ford Orion L, Ford Orion LX, Ford Orion GL, Ford Orion GLS, Ford Orion Ghia
Class: small family car
Body style: 4-door notchback saloon
Layout: front engine, front-wheel-drive
Wheelbase: 94.5 in (2,400 mm)
Length: 165.9 in (4,213 mm)
Width: 64.6 in (1,640 mm)
Height: 54.7 in (1,389 mm)
Engines: 1.3L OHV 60 hp (44 kW) at 5000 rpm 74 lb·ft (101 N·m) at 2500 rpm; 1.4L OHV 71 hp (52 kW) at 5600 rpm 76 lb·ft (103 N·m) at 4000 rpm; 1.6L OHC 90-105 hp (66-77 kW) at 5500-6000 rpm 93-98 lb·ft (134-135 N·m) at 3000-4800 rpm; 1.8L OHV 105 hp (77 kW) at 5500 rpm 113 lb·ft (153 N·m) at 4000 rpm; 1.8L Diesel 60 hp (44 kW) at 4800 rpm 81 lb·ft (110 N·m) at 3000 rpm
Transmissions: stepless automatic; 5-speed manual
Years: 1990, 1991, 1992, 1993
Manuals [pdf]: Ford Orion L, Ford Orion LX, Ford Orion GLX, Ford Orion Ghia, Ford Orion Ghia Si

Follow Ford Orion repair manuals, you can do it yourself – from maintenance to repairs of the vehicle.