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Ford S-Max Repair Manuals

Ford S-MaxFree Ford S-Max repair manuals [pdf] for do-it-yourselfers. Content: general information; maintenance; common specs & procedures; DTC index (trouble codes); accessories & equipment; body & frame; brakes; driveline/axles; electrical; wiring diagrams; engine; engine performance; HVAC; lighting; restraints; steering; suspension; transmission.

The 1st generation Ford S-Max was introduced in 2006 in a 5-door MPV body style (five trim levels were available: Ambiente, Edge, Titanium, Trend, and Zetec). The standard engines were the 2.0L (1,999 cc) Ford Duratec 20 making 143 hp (106.5 kW) at 6000rpm and 136 lb·ft (185 N·m) at 4500rpm, 2.3L (2,261 cc) Ford Duratec 23 making 158 hp (118 kW) at 6500rpm and 153 lb·ft (208 N·m) at 4200rpm, 2.5L (2,521 cc) Volvo B524-series making 217 hp (162 kW) at 5000rpm and 236 lb·ft (320 N·m) at 1500rpm, 1.8L (1,753 cc) Ford DLD-418 TDCi making 123 hp (92 kW) at 3850rpm and 251 lb·ft (340 N·m) at 1750rpm and 2.0L (2,521 cc) PSA DW10-series TDCi making 128 hp (95.5 kW) at 4000rpm and 251 lb·ft (340 N·m) at 1750rpm. In 2008 a 2.2L (2,521 cc) PSA DW12-series TDCi engine making 173 hp (129 kW) at 3500rpm and 295 lb·ft (400 N·m) at 1750rpm was added to Titanium series. The Ford S-Max uses the 5-speed MTX-75 or 6-speed Ford Aisin AW F-21 manual transmission, and the 6-speed M66 automatic option. In 2010 the S-Max was given a facelift with new petrol engines: 1.6L (1,596 cc) EcoBoost making 158 hp (118 kW) at 5700rpm and 177 lb·ft (240 N·m) at 1600rpm and 2.0L (1,999 cc) EcoBoost making 200 hp (149 kW) at 6000rpm and 221 lb·ft (300 N·m) at 1750rpm and 6-speed Getrag MPS6 Ford PowerShift transmission.
The 2nd generation Ford S-Max was introduced in 2015 in the same body style (four levels were available: Zetec, Titanium, Titanium X, and Titanium X Sport). The standard petrol engines were 1.5 L EcoBoost 157 hp (117 kW) 177 ft·lb (240 N·m) and 2.0 L EcoBoost 238 hp (177 kW) 254 ft·lb (345 N·m).
Ford S-Max (large multi-purpose vehicle) technical specs:
Wheelbase: 112.2 in (2,850 mm)
Length: 187.8 in (4,770 mm)
Width: 74.2 in (1,885 mm)
Height: 65.4 in (1,660 mm)
Engines: 1.6L EcoBoost 158 hp (118 kW); 2.0L EcoBoost 200 hp (149 kW); 2.0L Duratec 20 143 hp (106.5 kW); 2.3L Duratec 23 158 hp (118 kW); 2.5L Volvo B524-series 217 hp (162 kW); 1.8L DLD-418 123 hp (92 kW); 2.0L PSA DW10-series 128 hp (95.5 kW); 2.2L PSA DW12-series 173 hp (129 kW)
Transmissions: 5-speed MTX-75 manual; 6-speed Ford Aisin AW F-21 (Aisin Warner TF-81SC) automatic; 6-speed Getrag MPS6 Ford PowerShift; 6-speed M66 manual
Years: 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993
Wheelbase: 112.2 in (2,850 mm)
Length: 188.8 in (4,796 mm)
Width: 75.4 in (1,916 mm)
Height: 65.2 in (1,655 mm)
Engines: 1.5L EcoBoost 157 hp (117 kW); 2.0L EcoBoost 238 hp (177 kW); 2.0L TDCi 148-206 hp (110-154 kW)
Transmissions: 6-speed 6F35 automatic; 6-speed Getrag MPS6 Ford PowerShift; 6-speed MMT6 manual
Years: 2015, 2016, 2017, 2018, 2019, 2020
Free Ford repair manuals
Free Ford repair manuals