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Mercedes G-Class Repair Manuals

Mercedes G-ClassFree Mercedes G-Class repair manuals [pdf] for do-it-yourselfers. Content: general information; maintenance; common specs & procedures; DTC index (trouble codes); accessories & equipment; body & frame; brakes; driveline/axles; electrical; wiring diagrams; engine; engine performance; HVAC; lighting; restraints; steering; suspension; transmission.

The Mercedes W463 was introduced in 1990. Technical specs: Class: off-road car; Platform: Mercedes-Benz W463 platform; Layout: front-engine, four-wheel drive; Body style: 3-door SWB, 2-door SWB convertible, 5-door LWB station wagon, 5-door SUV; Wheelbase: 94.5-113.8 in (2,311-2,890 mm); Length: 183.5-189.6 in (4,661-4,817 mm); Width: 69.3-76.0 in (1,760-1,931 mm); Height: 72.3-77-8 in (1,836-1,976 mm); Engines: 2.0L M 102.965 E 20 KAT I4 produced 117 hp (87 kW) at 5,200 rpm and 127 lb·ft (172 N·m) at 3,500 rpm; 2.0 L M264 I4 turbocharger produced 255 hp (190 kW) and 273 lb·ft (370 N·m); 2.3L M 102.989 E 23 KAT I4 produced 125 hp (93 kW) at 5,000 rpm and 140 lb·ft (190 N·m) at 4,000 rpm; 3.0L M 103.987 E 30 KAT I6 produced 168 hp (125 kW) at 5,700 rpm and 140 lb·ft (190 N·m) at 4,000 rpm; 3.2L M 104.996 E 32 I6 produced 208 hp (155 kW) at 5,500 rpm and 221 lb·ft (300 N·m) at 3,750 rpm; 3.2L M 112.945 E 32 V6 produced 215 hp (160 kW) at 5,600 rpm and 221 lb·ft (300 N·m) at 2,800-4,800 rpm; 3.6L M 104.992 E 36 I6 produced 276 hp (206 kW) at 5,750 rpm and 284 lb·ft (385 N·m) at 4,000 rpm; 4.0L M 176 twin-turbo V8 produced 416 hp (310 kW) at 5,250-5,500 rpm and 450 lb·ft (610 N·m) at 2,250-4,750 rpm; 4.0L M 177 twin-turbo V8 produced 577 hp (430 kW) at 6,000 rpm and 627 lb·ft (850 N·m) at 2,500-3,500 rpm; 5.0L M 117.965 E 50 V8 produced 237 hp (177 kW) at 5,200 rpm and 269 lb·ft (365 N·m) at 3,750 rpm; 5.0L M 113.965 E 50 V8 produced 292 hp (218 kW) at 5,500 rpm and 336 lb·ft (456 N·m) at 2,800-4,000 rpm; 5.4L M 113 E 55 V8 produced 350 kW (469 hp) at 6,100 rpm and 700 N·m (516 lb·ft) at 2,650-4,500 rpm; 5.5L M 273 KE 55 V8 produced 382 hp (285 kW) at 6,000 rpm and 391 lb·ft (530 N·m) at 2,800-4,800 rpm; 5.5L M 157 DE 55 twin-turbo V8 produced 563 hp (420 kW) at 5,500 rpm and 590 lb·ft (800 N·m) at 1,700-5,000 rpm; 6.0L M 279 E 60 AL twin-turbo V12 produced 603 hp (450 kW) at 4,300-5,600 rpm and 738 lb·ft (1,000 N·m) at 2,300-4,300 rpm; 6.3L M 137 E 63 V12 produced 437 hp (326 kW) at 5,500 rpm and 457 lb·ft (620 N·m) at 4,400 rpm; 2.5L OM 602.931 D 25 I5 produced 93 hp (69 kW) at 4,600 rpm and 117 lb·ft (158 N·m) at 2,600–3,100 rpm; 2.7L OM 612.965 DE 27 LA turbo I5 produced 154 hp (115 kW) at 4,200 rpm and 295 lb·ft (400 N·m) at 1,800-2,600 rpm; 2.9 L OM656 D29 R SCR I6 produced 326 hp (243 kW) at 3,400 rpm and 516 lb·ft (700 N·m) at 1,200-3,200 rpm; 3.0L OM 603.931 D 30 I6 produced 111 hp (83 kW) at 4,600 rpm and 141 lb·ft (191 N·m) at 2,700-2,900 rpm; 3.0L OM 606.964 D 30 LA turbo I6 produced 174 hp (130 kW) at 4,400 rpm and 243 lb·ft (330 N·m) at 1,600-3,600 rpm; 3.0L OM 642 DE 30 LA V6 produced 221 hp (165 kW) at 3,800 rpm and 398 lb·ft (540 N·m) at 1,600-2,400 rpm; 3.5L OM 603.972 D 35 A turbo I6 produced 134 hp (100 kW) at 4,000 rpm and 225 lb·ft (305 N·m) at 1,800 rpm; 4.0 OM 628.962 DE 40 LA biturbo V8 produced 247 hp (184 kW) at 4,000 rpm and 413 lb·ft (560 N·m) at 1,700-2,600 rpm; Transmissions: 4-speed 4G-Tronic automatic; 5-speed 5G-Tronic automatic; 7-speed 7G-Tronic automatic; 5-speed manual.
1990-present Mercedes W463 repair manual
1990-present Mercedes W463 wiring diagrams
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