Volvo S40 Repair Manuals
Free Volvo S40 repair manuals [pdf] for do-it-yourselfers. Content: general information; maintenance; common specs & procedures; DTC index (trouble codes); accessories & equipment; body & frame; brakes; driveline/axles; electrical; wiring diagrams; engine; engine performance; HVAC; lighting; restraints; steering; suspension; transmission.
 The first generation Volvo S40 was introduced in 1995. Technical specs: Class: subcompact executive car; Layout: front-engine, front-wheel drive or four-wheel drive; Body style: 4-door sedan; Wheelbase: 100.4-100.7 in (2,550-2,557 mm); Length: 176.0-178.0 in (4,470-4,521 mm); Width: 67.6-67.7 in (1,717-1,720 mm); Height: 55.5-56.1 in (1,410-1,426 mm); Engines: 1.6L B4164S I4 produced 104 hp (77 kW) at 5,500 rpm and 105 lb·ft (143 N·m) at 4,200 rpm; 1.8L B4184S I4 produced 113 hp (85 kW) at 5,500 rpm and 122 lb·ft (165 N·m) at 4,100 rpm; 1.8L B4184SM I4 produced 123 hp (92 kW) at 5,500 rpm and 128 lb·ft (174 N·m) at 3,750 rpm; 1.9L B4194T I4 produced 197 hp (147 kW) at 5,500 rpm and 221 lb·ft (300 N·m) at 2,400-3,600 rpm; 2.0L B4204S I4 produced 138 hp (103 kW) at 6,000 rpm and 135 lb·ft (183 N·m) at 4,500 rpm; 2.0L B4204T I4 produced 158 hp (118 kW) at 5,100 rpm and 170 lb·ft (230 N·m) at 1,800-4,800 rpm; 2.0L B4204T2 I4 produced 158 hp (118 kW) at 5,100 rpm and 170 lb·ft (230 N·m) at 1,800-4,800 rpm; 2.0L B4204T3 I4 produced 161 hp (120 kW) at 5,250 rpm and 177 lb·ft (240 N·m) at 1,800-4,500 rpm; 2.0L B4204T4 I4 produced 170 hp (127 kW) at 5,500 rpm and 180 lb·ft (240 N·m) at 1,800-5,000 rpm; 2.0L B4204T5 I4 produced 197 hp (147 kW) at 5,500 rpm and 221 lb·ft (300 N·m) at 2,500-4,000 rpm; 1.9L D4192T I4 produced 89 hp (66 kW) at 4,250 rpm and 130 lb·ft (176 N·m) at 2,250 rpm; 1.9L D4192T2 I4 produced 94 hp (70 kW) at 4,000 rpm and 140 lb·ft (190 N·m) at 2,000 rpm; 1.9L D4192T3 I4 produced 114 hp (85 kW) at 4,000 rpm and 195 lb·ft (265 N·m) at 1,750-3,250 rpm; 1.9L D4192T4 I4 produced 101 hp (75 kW) at 4,000 rpm and 159 lb·ft (215 N·m) at 1,750-3,250 rpm; Transmissions: 4-speed Aisin AW50-42LE automatic; 5-speed Aisin AW55-50 automatic; 5-speed Renault M3P manual; 5-speed Renault M5P manual; 5-speed Renault M5D manual; 5-speed Volvo M56 manual.
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 1995-2004 Volvo S40 repair manual
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1995-2004 Volvo S40 wiring diagrams
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The second generation Volvo S40 was introduced in 2004. Technical specs: Class: subcompact executive car; Platform: Volvo P1 platform[; Layout: front-engine, front-wheel drive or four-wheel drive; Body style: 4-door sedan; Wheelbase: 103.9 in (2,640 mm); Length: 175.9-176.5 in (4,468-4,483 mm); Width: 69.7 in (1,770 mm); Height: 57.2-57.9 in (1,452-1,470 mm); Engines: 1.6L I4 produced produced 100 hp (74 kW) at 6,000 rpm and 111 lb·ft (150 N·m) at 4,000 rpm; 1.6L Turbo I4 produced produced 150 hp (110 kW) at 6,000 rpm and 144 lb·ft (195 N·m) at 4,500 rpm; 2.0L I4 produced produced 144 hp (107 kW) at 6,000 rpm and 136 lb·ft (185 N·m) at 1,500-5,000 rpm; 2.5L I5 produced produced 228 hp (168 kW) at 5,000 rpm and 236 lb·ft (320 N·m) at 1,750 rpm; 1.6L I4 produced produced 108 hp (80 kW) at 4,000 rpm and 177 lb·ft (240 N·m) at 1,750 rpm; 2.0L I4 produced produced 114 hp (84 kW) at 3,600 rpm and 199 lb·ft (270 N·m) at 1,500-2,750 rpm; 2.0L I5 produced produced 148 hp (110 kW) at 3,500 rpm and 258 lb·ft (350 N·m) at 1,750-2,750 rpm; 2.4L I5 produced produced 175 hp (130 kW) at 3,500 rpm and 295 lb·ft (400 N·m) at 4,500 rpm; Transmissions: 5-speed Aisin AW55-50 automatic; 6-speed Aisin TF-80SC automatic; 5-speed Volvo M56 manual; 6-speed Volvo M66 manual.
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2004-2012 Volvo S40 repair manual
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2004-2012 Volvo S40 wiring diagrams
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Free Volvo repair manuals
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